Adria Dom - Digitalizing Factory Assembly Line

Partnering with Digiteh and Adria Dom, we developed a Lean Production Management platform that digitalized the factory assembly line, guided workers through tasks in real time, and gave management a live view of production performance.

Bringing real-time visibility to a complex assembly line

Adria Dom was managing an increasingly complex multi-model assembly line with manual processes, fragmented data, and limited transparency. Workers lacked clear real-time guidance, while management had no consistent view of delays, errors, or progress across the factory.

The challenge was to connect planning and execution in one system, standardize how work was performed, and capture operational data continuously without disrupting production.

// The LPM system transforms factories by creating a real-time digital twin of the production line. Workers receive step-by-step instructions through smartwatches, making task execution intuitive and traceable. Each operation is tracked live, allowing management to visualize delays, errors, and progress across departments.

Connecting workers, systems, and production data

We worked closely with Digiteh and Adria Dom to understand how work moved through the factory and where visibility was being lost.

The solution was shaped around a digital twin of the production line, with ERP and simulation data connected to the tasks happening on the factory floor. Wearable devices then gave workers direct guidance while feeding execution data back into the system in real time.

A digital production layer for the factory floor

We built a Lean Production Management system that connected workers, planning systems, and management through one real-time operational view.

• /Smartwatch-guided assembly — Workers receive step-by-step instructions directly on WearOS smartwatches, making tasks easier to follow and every operation traceable.
• /Real-time digital twin — The platform maintains a live representation of the production line, giving management visibility into progress, delays, errors, and activity across departments.
• /Connected production systems — ERP, simulation, wearable, and operational systems were integrated so planning and real-world execution remained synchronized.
• /Data-driven continuous improvement — By standardizing workflows and capturing operational data, the system gave teams a clearer basis for reducing idle time and improving factory performance.

Together, these capabilities transformed the production line from a set of fragmented manual processes into a coordinated, measurable environment with real-time visibility from the factory floor to management.

“higroup has been an excelent partner in developent of indsutrial aplications for worker manual assembly guiding and optimistion of R&D department processes. They go above and beyond to ensure that the app's work as intended and are bug-free.”

— doc. dr. Miha Pipan, Researcher - Digiteh

The technology behind the production line

Laravel powered the backend processes, while Vue.js provided the operational interface. WearOS enabled real-time worker guidance through smartwatches, and AWS and DigitalOcean provided the supporting infrastructure. The platform also integrated with ERP and simulation systems to keep planning and execution synchronized.